Metal Inert Gas welders or MIG welders are the commonest tools used for welding in industrial settings although these are used by many home users as well. MIG Welders offer the scope for continuous welding and can be used to weld aluminum alloys, weld steel, and stainless steel.
There is better control while welding metals of thinner variety. The technique is extremely clean and you do not need to clean slag afterward. Users do not have to stop for changing while welding rods and can get the same advantages as arc welding.
Even novice welders find it most convenient to handle these tools, and some of these tools can also be implemented for flux-cored welding. Beginners find it easiest to learn MIG welding techniques, and MIG welding itself is a very quick process. Find out about some of the Best MIG welders that are available on the market today.
Best Mig Welder Reviews
1. Handler 210 MVP MIG Welder
- The Hobart Handler 210MVP is a welding tool with good output power, ranging between 25 and 210 A, and can be handled by experts as well as beginners.
- One of the best MIG welders online available is the Hobart Handler 210 MVP MIG, Welder. It is a perfect blend of affordability, amperage range, and superior quality components. The price of this welder is not less but in terms of performance, it is more reliable. Customers love the fact that the range of amperage settings is outstanding, and a mammoth range of wire speeds.
- This setting makes sure that you have full control over dialing in your convenient setup for each job. The setting up is really easy. It is designed for all kinds of the environment including industrial welding shops, but beginners love this welder a lot.
- The welder is perfect for a stationary workbench set-up. It generates an incredibly smooth, consistent arc. The machine does not have minimal spatter issues, like any other lower grade MIG welding machine.
- It’s the most trusted MIG machine for many keen welders around the globe and has every features that machine with 210 amps of power needs. It leads to high-task yield and is incredibly powerful. It is lightweight and easy to move.
- It functions on 115V household power and produces 140 amps of output power. It doesn’t require any additional setup and is perfect for steel, stainless alloys, and aluminum. Best value for money!
It can weld various types of materials, which include aluminum, steel, and stainless steel.
- The device measures about 80 pounds in total weight, which is more than other similar welders. It is portable and can easily be transported, making it one of the Good MIG welders.
- The MIG welder for the money, it has a multi-voltage plug and lets you connect the tool to any of the two receptacles without the need for any extra equipment.
2. Millermatic 221 Best MIG Welder
- This is a handheld MIG welder and is a dual voltage device that makes use of flux core as well as MIG gas for professional welding jobs.
- The Miller Electric Millermatic 211 MIG Welder is a premium category welding machine and there are thousands of customers worldwide that trust this machine’s performance and quality. This welding machine is an expensive thing to buy but definitely, it has exceptional performance and portability. It’s worth every penny spent.
- It is perfect for a workshop setting but highly recommended for rigorous or high-level work outside the workshop. The start of technology is really smooth. It guarantees when the wire first forms the arc, that there is no spatter or deformed bead profile like many other machines produce. This is the most reliable machine. It has a lifetime value that defines the pricing is suitable as per the quality is concerned.
It uses inverter technology that can offer good arc length and travel speeds.
- It is just 38 pounds in overall weight and happens to be a portable tool. It makes use of 240V AC and is able to weld aluminum, stainless steel, and mild steel.
- The MIG Welder for Home Shop, it has a nice output ranging between 30A and 230A with DC. It uses the seamless Smooth-Start technology that ensures smooth operations without any spattering, making it a very clean welder.
3. Lincoln Electric Power MIG Welder
- This is a Multi-Process Welder, running on Electric Power, and is able to weld with flux-core, TIG, MIG, and stick.
- It is worth every penny you are spending. Also, there is a good number of accessories that come with the welding machine, unlike some other machines. The MIG welder lays a beautiful bead with minimal spatter on light sections, but you don’t want it for heavy welding because it only reaches 180 amps maximum.
- Also, the weld isn’t as consistent as we hoped it would be for its price. It’s a simple machine to set up, and it comes with a helpful manual along with an e-manual if you need it. It has a decent gun and ground clamp, but they aren’t exceptional for the price you pay with the machine. For crafty welders and beginners, it is a good choice. Professionals also find their performance equals to primary MIG welder brands. It is hassle-free and simple to operate.
- Anyone could uniformly run the beads on any type of specimen. It is best in fabrication and automobile welding.It can be handled by even novices, and with more experience using this tool can become easier.
- A MIG welder for home use, the welder has a total weight of 40 pounds and can be used and transported with ease. It is portable and versatile and can be used for many years. You can get enough power for dealing with small tasks. It is possible to use it up to 5/16 inch of stainless steel or mild steel.
- Users can set it up and weld easily, with the large color display helping to navigate them. The parameters can be customized easily from the display. There are turn and push digital controls that make the startup easier and more intuitive.
4. Forney 318 190-Amp Mig Welder
- A versatile piece of equipment, this welder is multi-purpose and can be used for general fabrication, repair welding, automotive, boats, and farms.
- Forney is a decade-old company with expertise in producing different welding tools, they have a long list of products. It is a compact welder. It weighs around 41.9 pounds. It is not expensive and flux-core welding is an ideal welding process. It is a cheap welder that supports flux-core welding. It is low weight and portable welder. It is a plug and goes type of welder.
- Perfect for beginners welders. It works with two pounds and ten-pound spools. The wire included in the package creates impressive beads. The unit uses a 120 V input and is compatible with many power outlets. It also provides a 125 Amp output.
- We like the storage option that ensures that wire rolls are always available whenever welding commences. There is enough power to work on light, thin materials like stainless steel.
It makes use of regulator and gas hose and is designed to be MIG-ready.
- The tool, running on electricity, has an amperage measuring 190 Amp. It can be transported easily due to the cable wrap that comes along with it. It comes with a number of accessories, including a ground clamp, 15 feet power cord, and 10 feet welding torch.
- You can use it for welding various types of metals, such as cast iron, aluminum, mild steel, and stainless steel. It has a large cabinet and can let you access 4-inch as well as 8-inch spools easily.
5. Everlast Power best MIG Welder 200amp
Well, your search for the Best MIG welder ends here as this is fully automatic and also has high efficiency. You will be ensured that it gives you more performance and also has less spatter. However, the 240 volts green MIG welder is moderately small and very easy to handle. Therefore you can carry it from one place to another.
Similar to that of any other modern welders it is provided the facility to provide voltage as well as speed control in a digital format. In addition to that, the high power of the IGBT Inverter makes you feel more comfortable. Considered as one of the best MIG welders with high voltage and fast switching speed. Perhaps this can be one of the best MIG welders for beginners and also operates at low voltage due to its zero gate drive current.
- It truly has lesser spatter, is automatic, and is also user-friendly.
- The best MIG welder for the money and is light in weight which makes it portable.
- It is difficult to control the wire speed, therefore, it is difficult for you to increase the speed of it.
- Provided with a digital note that is difficult to adjust.
6 . Everlast Power MTS Mig Welder
Considering the Everlast PowerMTS 251Si Pulse MIG TIG Stick he is truly one of the best cheap MIG welder. And it also versatile that is best suitable for you to perform any jobs.
However, this can be considered as the best multipurpose welder. It is very powerful along with outputting of about 250 amps that is truly portable and very easy to carry from one place to another. As it is well known as a multi-purpose welder that is also limited on space which is very free to carry and maintain.
This 2019 unit is a good MIG welder for home use and is composed in such a way that it provides comfort to the welders. Moreover, you will experience a touch-less, high recurrence begin or a lift begins in TIG mode. Considering the stick mod is truly modifying with extreme specifications and also has host start span controls.
- It is a user-friendly product that has DC Pulse TIG, Single Pulse MIG, and Synergic MIG modes.
- Well, this can be considered as the best MIG welder for home shop available at the best price.
- It does not have any plasma cutting which makes it difficult for you to operate.
How to Choose a MIG Welder?
Welding businesses are growing these days like never before. To start a welding garage you need expert and professional welders and standard welding tools after making arrangements for paperwork and hiring, you can now jump on to decide what type of MIG welding you need for the shop. This brainstorming is applicable for any crafty welder as well. No need to panic at all, we have carefully listed a few categories to think of before buying a MIG welder.
The following guidelines will assist any welders to understand what type of welding machine is needed for their job.
1. Understand the requirements
Why you need a welding machine is a very important question you need to ask yourself. Is it going to be just for domestic use or it will be used in a garage? Is the garage you have opened is for a village market or is it a heavy-duty garage at the center of a city or an industry?
To calculate the amount of usage is very important because you don’t need to buy a high power or less powerful machine, whatever machine you are buying it should be enough for your work not over or less.
2. MIG/Flux-Cored welders or multipurpose
All the available MIG welders do support flux core functions. However, there are others who don’t. The MIG/Flux-Cored welder must be needed for the work if the welding work is diverse in nature. Always opt for multipurpose or dynamic MIG welders.
The machine can offer different work such as general home repair, ranch applications, auto body, maintenance, and repair among others. The best MIG welders should include the following functions; Auto-set system, standardized built-in solid contractor circuits, and thermal overload protection
3. To understand the primary power requirements?
The basic MIG welder usually runs at 115v. Easily suitable to weld thin metals at home. A 115V welder such as the Millermatic 140 will do this work well. But if you want to weld thicker metals then you need expensive MIG welders.
4. Choose a welder with thermal overload protection and the duty cycle
MIG welder can be distorted because of overheating. A MIG welder should have thermal overheating protection otherwise it may cause hindrances during the time of wok. A welder is to be bought for the long term so the thermal overload protection will act as an insurance policy for you.
Before buying a welder output needs to be understood first. The output of welding machines is measured by the use of amperage and voltage and rated as the duty cycle. The duty cycle means the measurement of time that a welder is able to operate at a certain output without having to exceed the limits of the component parts’ temperature. The duty cycle is inversely proportional to the welding output.
5. The metal thickness and types
Some welders are good at welding thin metal sheets whereas there are other MIG welders that are meant to weld only thicker sheets. Things like, the metal thickness, welding position, joint configurations, the wire diameter speed, the shielding gas among other factors will determine the amount of voltage you will adjust your machine to run at while you do the welding.
The machine should have a digital screen. MIG welders will automatically set the amount of current and voltage you need to work on. Once the Auto-set is on, just dial the thickness of the metal you want to work on and the machine will automatically set itself to the required voltage.
The size and wire type are also important in the welding process and play an important role in the purchase. Two common wire types namely AWS classification ER70S-3 that will be used for all purposes and the ER70S-6 wire is used when more deoxidizers are required such as on rusty and dirty surfaces.
The size of the wire to be used for welding will therefore not determine the type of machine you will go for. However, the machine you will buy will determine the type and size of wire weld you will be using
6. The movability, size, and weight of the MIG welder
Portability is an important factor to consider because if your job is to go outside and weld then it needs to be lightweight and compact. Are you going to have a mobile welding or stationery shop? Lightweight welders are needed for mobile workshops, because in any way. Always choose the best welding machine and then select the lightest option.
7. Repair and Maintenance
Always research trusted customer reviews because that will give you an idea of how much a particular MIG welding machine requires maintenance cost and repair work. Suppose you have selected a machine but the repair shop is not in the local area or it is very far then in that scenario always buy a machine which has a nearby repairing shop with available spare parts.
Because in case of a breakdown you don’t have to waste money on traveling that can be used in the repairing job itself. Similarly, if a machine is inexpensive but there are tons of money required in the maintenance then it will not serve the purpose at all.
8. How to choose the best welder brand?
All the brands project themselves as the best, but you need to thoroughly review the product before purchasing it. Research and surveys are the best things to rely upon. Online reviews, testimonials, and referrals will also help in decision-making. There are brands that have stood the test of times and purchasing their products will make you not regret spending your money on them: Hobart, Thermal Arc, Everlast, Miller, and Lincoln.
It is important to look at these factors while choosing a MIG welders
- The term “Duty cycle” refers to how much time is required for the deposition of weld material, and is shown in terms of percentage.
- You should purchase a welder with a high duty cycle. However, the perfect duty cycle for your MIG welder would actually depend on your task. For example, a 30% duty cycle for car repairs has to be sufficient.
- The MIG welder should have sufficient power for welding the type of material or metallic element that you are handling. You should also have a proper idea about the type of metals you are likely to weld and purchase a welder to handle the same.
- For example, a welder having a 30 amps rating can weld sheets of thickness up to 1 millimeter. The MIG welders for welding thinner sheets should come with a 20 – 25 amp rating, which would be more perfect. You will require a welder with a minimum 140 amp rating if you are welding steel of ¼ inch thickness. Look for a welder with a minimum of 40 amps rating, if you are supposed to bond materials up to 2 mm in thickness together.
- While browsing for the Good MIG welders, you can find them coming in 230 V and 115 V models. You can be confused, as you have probably only heard about 110 V or 220 V welders. However, there is no reason for confusion as these welders are able to run with a 10% input voltage variance.
- A 208 V MIG welder can yet work in a 220 V outlet. Normally, a 110 V wall outlet has 15 – 20 amp rating. A 220 V outlet, on the other hand, is rated often at 40 amps or higher.
- Small-sized MIG welders can be over 70 pounds in weight.
- You must purchase a welder with wheels or a wheeled cart unless you would like to suffer from a strained back.
Wire feed speed
- It decides the accuracy and speed of welding. MIG welders can be found in varied wire feed speeds.
- You should look for a welder with a type of wire feed speed that is suited to your purpose, and the type of metal that you wish to handle.
Types of MIG Welders
1. Best Single Phase MIG Welders
- These tools are portable, and generally, happen to be lower than 50 kg in total weight.
2. MIG Three-Phase
- Such types of equipment are 3-phase and step-controlled machines that run on 415v power.
3. Inverter MIG Welders
- These types of equipment have inverters built-in, which makes them perfect for regions where the power supply is transitory.
4. MIG Digital
- These kinds of tools offer the ability to regulate weld settings precisely, which can minimize risks of errors and lead to a better quality of welding.
- In another classification, MIG Welders are categorized into 2 broad types – Metal in Gas Welders and Gasless MIG Welders.
- In types – Metal in Gas Welders and Metal Inert Gas (MIG) Welders, a type of gas called Active Gas or Inert Gas is used to shield the weld puddle during the entire welding process. Argon Gas happens to be the commonest shielding gas that is used, given that it is safe to use and does not enter into any reaction during the MIG welding process.
- A wire can also be used without any shielding gas, and the process is also referred to as Gas-less Wire Welding. In MIG welding, many welding wires can be used – like wear plate, aluminum, mild steel, substantial tensile metal, and stainless steel, as well as various types of unique and specialized steels and metals.
- Usually, Gas-less MIG welders are used only by residential users regularly operating outside their homes. Keep in mind that this type of welder can be used on outdoor areas and other job sites. The use of a Gas-less MIG setup is also beneficial in the sense that there are no risks of the shielding gas being blown aside and leading to hazards at the time of welding.
- Metal Inert Gas (MIG) welding, which is often referred to as Gas Metal Arc Welding (GMAW), has a high deposition rate. Metal Inert Gas (MIG) welders can be implemented for various applications. For example, you can see them being used in personal as well as professional circles for almost any type of project. These welders can be used in any home, from garages to professional vehicle plants.
- It is not tough to meet the power needs of a MIG welder, as long as your workstation satisfies the necessary standards.
- You can find many MIG welders, which can be learned easily and are perfect for even novice welders. Many of them can be used straight out of the box. The welders have various accessories available, and you can work with comparative ease on auto body restoration, DIY repair jobs, and other minor projects.
- You should remember to compare the features and the costs of the MIG welders. It is also essential to at least have proper knowledge of the materials that you are supposed to bind together, in order to purchase the Good MIG welders.
- As a buyer, it is vital for you to understand what the purposes are that you would exactly wish to use the welder for. Before investing any money, you should do some detailed research. Spot all your requirements and choose a welder that matches your budget as well as needs.